Our production process

Pozzoli spa > Production

We give shape, colour and substance to our customers’ emotions

We are much more than a supplier; we are a strategic partner. We create unique and innovative packaging that is highly artistic and supremely functional. We offer a complete range of services: from design and R&D, to the processing of digital data in pre-press, from printing with the latest generation systems to operations, fulfilment and logistics. At Pozzoli the entire production process is managed internally to transform our customers’ wishes into reality.

We manage the entire production process

CUSTOMER SERVICE

A dedicated and multilingual customer support team guides customers through all stages of the process: from conception to after-sales. Because the only path we know is to make every customer’s needs our own.

1

2

RESEARCH AND DEVELOPMENT

A team of competent and current professionals is constantly looking for the most innovative materials, the most surprising applications and the best procedures to amaze with ever new and functional solutions. From 3D drawing to shape the needs of our customers, to the advanced CAD CAM service for creating unique and surprising prototypes and mock-ups: our R&D department is ready to take on even the most demanding challenges.

DESIGN

Chance is not for us: our design is thorough, down to the smallest detail. We ensure solutions are tailored to the needs of each customer, offering products with the perfect combination of functionality and beauty.

3

4

PRE-PRESS

As soon as design files are received, our dedicated department carries out detailed checks. Digital data is then integrated into a workflow that uses “computer-to-plate” systems for direct plate engraving. Only then are plates created for offset, flexo and screen printing.

PRINTING

Our cutting-edge print department includes the latest generation, fully optimised machines with UV and H-UV up to 10 colours with in-line varnishing. We can print onto paper and special mediums such as plastic materials and much more.

5

6

OTHER PROCESSING AND ENHANCEMENTS

We offer a complete range of die-cutting and folding-gluing, plus the coating of rigid boxes (including turned edge boxes) and infinite possibilities for customization, even on single pieces. Our aim is to enhance and make each product unique and unforgettable.

FULLFILLMENT

Packing the product is also our responsibility. We do so internally: automatically, with high-tech machines for large-scale products, or semi-automatically or by hand for special orders. We achieve this thanks to perfectly synchronised systems and great speed of execution.

7

8

LOGISTICS

A state-of-the-art, automated warehouse covers a total area of 7,600 square meters, and an internal team of logistics and transport specialists ensure safe storage and punctual delivery of our customers’ products.

Our customizations:

UV printing on special paper and covering materials

UV printing on plastic and laminated materials

Printing with biodegradable inks and food contact inks

Lamination

Hot foil printing and micro-engravings

Silkscreen varnish

Flocking

Embossing and texture

Reliefs

Special die cutting (including laser)

Lenticular and 3D