Vinyl
We take our work very seriously, applying all our skill, passion and experience into every customised vinyl packaging we produce. The result, is products that surprise in terms of creativity, innovation and quality.
As we press here in Pozzoli our own vinyls, we can offer a finished-goods solution, including vinyl disc, packaging and fulfillment.
Vinyl records are manufactured through a process that begins with cutting the audio onto a lacquer master disc, which is then used to create a metal stamper via electroplating. This stamper presses grooves into heated vinyl pellets inside a hydraulic press, forming the final record. After trimming and cooling, the records are inspected and packaged.
The manufacturing time for a vinyl record typically ranges from 4 to 5 weeks.
This timeframe includes several key stages: audio mastering and lacquer cutting, the creation of metal stampers through electroplating, the actual pressing of the records, and the final steps of labeling, assembling, and packaging. Factors such as the type of vinyl (standard or colored) and the type of the packaging desired can all influence how long the full process takes. While timelines can vary slightly between pressing plants, this range is a reliable estimate for planning a vinyl release.
Cutting refers to the process of transferring audio onto a lacquer disc via a cutting lathe. DMM (Direct Metal Mastering) skips lacquer and cuts audio directly onto a copper plate. DMM offers greater high-frequency precision and less pre-echo, while lacquer can provide a warmer sound and is more commonly used.
Yes, we do, upon customers’ request and normally for MOQ of 500 units. Turnaround for TP is 2/3 weeks.
For vinyl production in standard packaging without special finishing, our MOQ is 100 units.
You need to supply a properly mastered audio file for vinyl (WAV or AIFF, 24-bit preferred), tracklist with side splits, label and cover artwork in print-ready format (PDF with bleed), and order specifications such as quantity, color, weight, and packaging preferences.
We can press 12” (both 140gsm and 180gsm) and 7” (40 gsm). 7” inches can have small or big hole.
We offer 40+ color variations, glitter, marble and splatter vinyl.
In BioVinyl, records re pressed using ISCC‑certified bio‑PVC, that is bio-ethylene derived from biomass. These eco‑vinyls offer the same sound quality as traditional vinyl but are sourced more responsibly and produced with sustainability in mind.
Yes, Pozzoli holds ISCC PLUS certification — the International Sustainability & Carbon Certification scheme originally for biofuels, now also covering bioplastics.
Vinyl standard packaging are:
Vinyl inner sleeves, spined sleeve and gatefolds serve different roles in the packaging and presentation of records. Vinyl inner sleeves are usually made from plain paper, poly-lined paper, or anti-static materials and protect the surface of the record from dust, scratches, and static buildup. These sleeves are essential for preserving playback quality and preventing wear during handling and storage. It’s also possible to have printed inner sleeve.
A spined sleeve is usually made of cardboard or recycled board, that encloses both the record and its inner sleeve. Beyond protecting the vinyl from dust, light, and damage, it plays a central role in the visual identity of a release. Jackets can vary in material thickness and finish—ranging from standard uncoated cardboard to glossy or matte laminated stock, and even special textures like kraft paper or soft-touch finishes. They are often printed in full color with high-resolution artwork, track listings, liner notes, and other branding elements using offset or digital printing techniques. Some editions may include specialty inks, embossing, foil stamping, or spot UV to enhance design impact and collectability.
Gatefolds, on the other hand, are a type of outer jacket that could open like a book, offering one or more internal pockets to house records. Commonly used for double LPs, gatefolds are also a popular choice for single LPs when a premium presentation is desired. They provide ample space for expanded artwork, liner notes, lyrics, or band photography, making them especially appealing to collectors and fans.
From a manufacturing perspective, gatefolds allow for greater creative freedom and visual impact, especially when enhanced with finishes like matte or gloss lamination, spot UV, foil stamping, or embossing. High-quality cardstock and custom printing options can further elevate the product, turning the packaging itself into a collectible object.
Of course you can. Customers are always welcome in Pozzoli.
